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Hot Rubber Lining

Hot Rubber Lining – Professional Services by Pad Sepahan Industrial Group

Hot Rubber Lining is one of the most advanced and durable methods of isolating and protecting industrial surfaces against destructive environmental factors, chemical corrosion, abrasion, high temperature and pressure. Pad Sepahan Industrial Group, with a brilliant history in implementing large industrial projects, has been able to achieve a distinguished position in the field of hot rubber lining. This company, using complete rubber curing lines, expert executive teams, mobile boiler equipment and temperature and pressure control devices, provides hot rubber lining services both at the project site and in its factory.

Implementation of hot rubber lining at the client's project site (On-site Hot Rubber Lining)

In many large industrial projects, especially in the oil, gas, petrochemical, steel and water and wastewater industries, it is not possible to move equipment such as huge tanks, chemical storage pools, reactors, large exchangers and transfer channels. In these cases, the Sepahan Pad executive team transports all the necessary equipment for the cooking, including:
- Mobile boiler with automatic control
- High pressure steaming systems
- Steam connections with thermal insulation
- Complete safety equipment
- Accurate humidity, temperature and pressure control instruments
and performs the hot rubber lining process on site, while complying with all safety, technical and environmental standards. All steps are carried out under the supervision of the quality control team located on the project.
Contact us for technical advice, expert dispatch, and cost estimates.
Contact number: 38068-031
Official website: www.padsep.com
Pad Sepahan, a leader in industrial rubber coating services

Implementation of hot rubber lining at Sepahan Pad Factory

In projects where equipment can be moved, Pad Sepahan, with its well-equipped industrial halls, fixed steam lines, industrial ventilation systems and controlled space, performs hot rubber lining with high precision in its factory. This process includes:
- Surface preparation with sandblasting up to Sa 2½ standard
- Digital moisture testing with calibrated devices
- Application of primer and special hot-curing adhesives
- Precise installation and shaping of rubber sheets according to the technical drawing
- Steam curing with a specified time and pressure
- Controlled cooling and final tests with Holiday Detector, hammer test and adhesion test.

Types of tires applicable to hot rubber lining:

 Pad Sepahan is able to use the following types of rubber compounds, depending on the type of material in contact, operating temperature and environmental conditions:
- NR: Excellent resistance to abrasion
- Neoprene (CR): Suitable for mild chemicals
- EPDM: Resistant to steam, resistant to strong acids, oxidation of hot water and UV rays 
- NBR: Suitable for oils and petroleum derivatives
- Butyl and Hypalon: Resistant to strong acids, oxidation and high temperatures

Project implementation stages in detail:

 1. Technical review and initial design according to the execution plan
2. Complete sandblasting and surface preparation
3. Moisture test and initial quality control
4. Application of primer and vulcanizing adhesives
5. Installation of rubber sheets with special forming tools
6. Steam curing with a controlled boiler (temperature between 110 and 130 degrees Celsius)
7. Final adhesion, spark, leakage and mechanical strength testing
8. Preparation of a documented quality control report, provision of a QC booklet and final delivery

Key projects implemented:

Pad Sepahan is proud to have played a key role in implementing hot rubber lining for national and industrial projects, including:
 - Rubber lining of acid storage tanks in Bandar Imam Petrochemical Complex
- Concentrate tanks in Chadormalu and Golgohar complexes
- Process converters in Isfahan Refinery
- Chemical transfer lines in Golgohar and Chadormalu mines.

Benefits of working with Pad Sepahan:

- Trained executive team with valid industrial safety certificates
- Complete, up-to-date and officially calibrated equipment
- Warranty of services performed along with post-installation support
- Providing technical documentation, executive drawings, checklists and recorded images of each stage